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Magnetic rope inspection exposes problems

konecranes_ropeqtwomrIn hoisting applications, one of the most critical elements for safety is the durability of wire ropes. Konecranes’ RopeQ inspection lets you know when a wire is at the end of its tether, even when there are no visible signs of fatigue, to help improve crane safety.

As corrosion, tension and abrasion wear away at the wires and core of the rope, its working life is inevitably finite. Regular inspection to detect breaks and fatigue can detect a timely replacement before dangerous situations occur.

Optimising the right change intervals for ropes can be difficult, as some types of damage are difficult to observe with the naked eye.

Joseph Cefai, Consultation Services Manager, Konecranes Australia and New Zealand, said, “Rotation-resistant ropes, for example, are prone to suffer from internal wire breaks that are left unseen with visual-only inspections.”

Showing you the ropes

In other cases, internal corrosion is a major problem. For instance, the boom ropes of a ship-to-shore crane are exposed to the elements and are stationary for long periods of time.

With time, rainwater slowly penetrates the rope and corrodes it from the inside. Lubrication added to protect the rope’s surface can lock the water in, contributing to the damage.

To detect non-visible defects such as these, Konecranes uses a special inspection method called RopeQ.

A RopeQ inspection combines a regular visual check with magnetic-inductive leakage technology, providing accurate data on the integrity of the rope’s interior. This way, the outside and inside of the wire rope can be inspected in a non-destructive manner.

“It’s not only the rope we’re inspecting, but also the other parts of the rope reeving system, including rope fixings, rope drums, rope guides, sheaves and anything that has an effect on rope life and reliability. We also measure the wear on running surfaces and the diameter of the rope itself,” Mr Cefai said.

Benefits of regular examinations

Joseph Cefai, Consultation Services Manager, Konecranes Australia and New Zealand

Joseph Cefai, Consultation Services Manager, Konecranes Australia and New Zealand

A single, isolated RopeQ inspection yields an assessment of the rope’s current condition and provides information on the remaining usable life of the rope.

The best benefits, however, come with regular inspections, which form a trend line over the rate of wire breaks forming.

“With continuous information, we can optimise the rope change interval, maximising safety and minimising costs,” Mr Cefai said.

An optimised change interval reduces equipment downtime and brings down maintenance costs. RopeQ inspections are recommended for all types of wire rope applications, but are especially effective for process cranes in constant use, cranes that are used only occasionally, ropes that are particularly hard to inspect visually, and post-accident inspections.

Key advantages of RopeQ

  1. Improved safety from detecting non visible defects
  1. Optimised wire rope change interval
  1. Repeatable and reliable results
  1. A report that is easy to read and interpret, with recommendations for action

This partner content is brought to you by Konecranes. For more information, visit http://www.konecranes.com.au/service/crane-consultation-services/ropeqtm-magnetic-rope-inspection.

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